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Conveyor systems for materials handling

Powered, gravity, incline/decline conveyor systems

Our range includes a wide variety of custom, wheel track, gravity, Extendaflex, incline/decline, powered and belt conveyors systems

Conveyor systems can be a crucial part of a manufacturing or distribution process—they need to be able to move product quickly, quietly and efficiently.

Medium heavy duty gravity conveyor frames, legs and rollers are available in a variety of sizes and configurations.

We can design, manufacture and supply a vast array of custom manufactured conveyors including powered belt conveyors, skate wheel conveyors and sanitary food conveyor systems.


Custom manufactured conveyor systems

Our experienced team will be able to analyse and provide the best solution for your materials handling needs.
Some examples include:

  • Freight handling systems

  • Cargo conveyor

  • Food & beverage conveyor

  • Wheel track conveyor

  • Inter-floor conveyor

  • Pallet conveyor

  • Modular conveyor

  • Industrial conveyor

  • Sanitary conveyor

  • Institutional conveyor

  • Horizontal plane conveyor

  • Mezannine floor conveyor

  • Incline belt conveyor

  • Decline belt conveyor

  • Warehouse fitouts

  • Core sample conveyor

  • Accumulation conveyor

  • Chain conveyor

 

Powered belt on deck conveyor system

Belt conveyors suit the movement of goods on flat surfaces when the speed of travel and the spacing of goods require control. They play an important role in the manufacturing process including the transport of the materials and components to assembly and the materials handling and shipping of the finished product.

Whatever your unit load or bulk material capacity we can design a belt conveyor for horizontal, incline or decline path and at a predetermined rate.

Powered belt on deck conveyor system

Powered belt on deck conveyor system designed to convey veneer ply from a ply lathe, belt design ensures that ply is not marked or damaged during conveying process

Powered belt on deck conveyor system

Powered belt on deck conveyor system designed to convey veneer ply from a ply lathe, belt design ensures that ply is not marked or damaged during conveying process

Powered Incline belt conveyors

Powered Incline belt conveyors

Powered Incline belt conveyors designed to convey product from the plastic injection moulding machines into storage bins

Powered Incline belt conveyors

Powered incline belt conveyor designed for use in a bulk CD distribution centre—conveyor transfers boxes of CDS from upper and lower levels of staircase (forward and reverse functions)

Powered Incline belt conveyor system

Powered incline conveyor system used to conveyor plastic injection moulded items from plastic injection moulder to upper transfer conveyor.

Powered baggage handling conveyor system

Powered baggage handling conveyor system

Powered baggage handling conveyor system used to load and unload passengers luggage onto and off ships at the Brisbane Terminal

General purpose powered belt on deck conveyor system

General purpose powered belt on deck conveyor system

General purpose powered belt on deck conveyor systems, available in incline/decline or horizontal plane configurations

Timber slat blind conveyor system

Timber slat blind conveyor system

Timber slat blind conveyor system—conveyor system was designed to convey slats of timber at very slow speed which enabled the lacquer on timber slats to dry prior to assembly


Wheel track conveyor — nylon rollers

Carton Flow Rail is ideal for applications where picking and stock turnover is frequent. Presenting on a stock rotation basis as inventory flows on a first in first out system, carton flow rails allow for more efficient operation to personnel by reducing manual handling. Easily incorporated into racking or custom framing, carton flow rail can provide unlimited solutions in the manufacturing industry.

Features

Featuring high quality 35 mm wide nylon rollers securely riveted into a pressed metal frame creating a strengthened rigid smooth operation due to consistent rollability.

Wheel track conveyor

Specifications

Order code:

CNFLOWRAIL

Length:

3000 mm (can be cut to suit)

Mounting height:

36.34 mm

Roller type:

25mm diameter black nylon (riveted into frame)

Roller width:

25 mm

Roller pitch:

33 mm

Frame:

Pressed steel

Frame width:

36.98 mm

Wheel track conveyor systems—steel rollers

Features

Wheel track conveyor is ideal for applications where picking and stock turnover is frequent. Easily incorporated into racking or custom framing, wheel track conveyor can provide unlimited solutions in the manufacturing industry.

Wheel track conveyor

Specifications

Order code:

RR3000

Length:

3000 mm

Mounting height:

60 mm

Roller type:

Galvanized steel tube—rollers measure
76.2 mm long over bearing

Roller diameter:

50 mm

Roller pitch:

125 mm

Frame type: Frame width:

Pressed steel 75 mm

Frame width:

75 mm


Conveyor wheel track wheels

Conveyor wheel track wheels

Specifications

Order code:

28444

Wheel diameter:

50 mm

Tread width:

15 mm

Wheel type:

Steel skate wheel

Hub width:

25 mm

Bore diameter:

6.5 mm


Ball transfer units

Ball transfer units

These simple but very adaptable free rolling units provide the capability to easily re-direct goods in any direction with minimum effort. Operators can transfer any flat object in any direction on a horizontal plane.

Application

Suiable for transferring goods from one conveyor line to another, the movement of boxes of parts around machines and manipulating heavy steel plates around presses and guillotines. They also serve as multi-directional switches and transfer stations for heavy flat objects.

Specifications

Order code:

CBT45

Ball type:

Chrome

Plate size (LxW):

15 mm

Bolt hole centres:

Steel skate wheel

Ball diametre:

25 mm

Capacity: 6.5 mm
Mount height: 31 mm

Sanitary and food conveyors

Sanitary and food conveyor
Sanitary and food conveyor
Sanitary and food conveyor

Fairglide shaft driven conveyors

Fairglide shaft driven conveyors
Fairglide shaft driven conveyors
Fairglide shaft driven conveyors
Fairglide shaft driven conveyors

Gravity conveyors

gravity conveyor rollers
gravity conveyor
gravity conveyor

A gravity conveyor is ideally suited to handling operations which cannot justify the expense of powered equipment. They provide efficient handling at negligible costs. Gravity conveyors are also very easy to set up, dismantle or relocate.

Medium heavy duty gravity conveyor frames, legs and rollers are available in a variety of sizes and configurations.

Features

Medium heavy duty gravity conveyor frames are kept in stock and are available in 1500 and 3000 mm lengths, standard frame widths are 304, 458 and 607 mm wide (the over frame measurement).

Medium heavy duty gravity conveyor frames are constructed from 90 x 30 mm x 2.5 mm mild steel channel. The gravity conveyor table frames are manufactured in Australia.  The frames can be factory made to suit any nominated width and length.

Standard sized medium heavy duty frames are hole punched every 39.5 mm which allows roller pitches of 79mm, 118.5mm and 158mm. Cross bars on the conveyor tables are fully welded (not bolted together), they are supplied with a painted blaze blue finish and butting plates which allow multiple frames to be bolted together.

Gravity rollers

Gravity rollers kept in stock to suit medium heavy duty gravity conveyor frames are available in polypropylene, medium heavy duty black steel, medium heavy duty galvanized steel.

Standard roller specifications are:

roller
roller

Gravity rollers kept in stock to suit medium heavy duty gravity conveyor frames are available in Polypropylene, Medium heavy duty black steel, Medium heavy duty galvanized steel. Standard roller specifications are:

Polypropylene rollers

Roller diametre:

50 mm

Roller type:

2 mm wall polypropylene tube

Bearings:

Plastic caged mild steel balls

Shaft:

9.5 mm diametre spring loaded mild steel

Lengths available:

240, 394, 543 mm over bearing

 

Medium heavy duty black steel rollers

Roller diametre:

50 mm

Roller type:

1.6 mm wall medium heavy duty black steel

Bearings:

Unground steel

Shaft:

9.5mm diametre spring loaded mild steel

Lengths available:

240, 394, 543 mm over bearing

 

Medium heavy duty galvanized steel rollers

Roller diametre:

50 mm

Roller type:

1.6 mm wall medium heavy duty galvanized steel

Bearings:

Unground steel

Shaft:

9.5 mm diametre spring loaded mild steel

Lengths available:

240, 394, 543 mm over bearing


Custom manufactured gravity conveyor rollers

Gravity conveyor rollers can be custom manufactured to suit any length you require. When ordering custom manufactured rollers to suit an existing frame, the inside frame measurement should be quoted to ensure the rollers are manufactured to the exact length you require. Custom manufactured rollers can be supplied in a variety of different products, lengths and diametres ie: Aluminium tube, stainless steel tube, PVC tube, galvanized pipe, polypropylene tube, Steel tube.

Heavy duty gravity conveyor frames

Heavy duty gravity conveyor frames are made to order in 1500 and 3000 mm lengths, standard frame widths are 304, 458 and 607 mm (the over frame measurement).

Medium heavy duty gravity conveyor frames are constructed from 90 x 30 mm x 2.5 mm mild steel channel. The gravity conveyor frames are manufactured in Australia.  The frames can be factory made to suit any nominated width and length.

Standard sized heavy duty frames are hole punched every 39.5 mm which allows roller pitches of 79, 118.5 and 158 mm. Cross bars on the conveyor frames are fully welded (not bolted together), they are supplied with a painted blaze blue finish and butting plates which allow multiple frames to be bolted together.

Gravity rollers kept in stock to suit heavy duty gravity conveyor frames are available in Heavy duty black steel and Heavy duty galvanized steel.

Standard roller specifications are:

Heavy duty black steel rollers

Roller diametre:

50 mm

Roller type:

2.3 mm wall heavy duty black steel tube

Bearings:

Precision

Shaft:

12 mm diametre spring loaded mild steel

Lengths available:

240, 394, 543 mm over bearing

Heavy duty galvanized steel rollers

Roller diametre:

50 mm

Roller type:

2.3 mm wall heavy duty galvanized steel tube

Bearings:

Precision

Shaft:

12 mm diametre spring loaded mild steel

Lengths available:

240, 394, 543 mm over bearing


Conveyor supports

Solid RHS construction: Painted blaze blue finish

Conveyor frames can be bolted to the supports,  supports can be bolted to the floor for added stability and strength of the conveyor system.

Standard sized conveyor supports kept in stock have an adjustment from 600–900 mm offering a minimum height of 700 mm and a maximum height of 1000 mm (to top of roller) when the conveyor system is fully assembled and extended.

Larger supports can be made to order with an adjustment from 1016–1524 mm offering a minimum height of 1116 mm and a maximum height of 1625 mm (to top of roller) when the conveyor system is fully assembled and extended.

Conveyor supports can be manufactured to suit castors so that the conveyor system is mobile
Conveyor supports are a kept in stock to suit 304 mm, 45 8 mm and 607 mm wide frames.

Conveyor Butt Couplings
Conveyor Measurements
Conveyor Roller Axle
Conveyor spring
Conveyor placement
Conveyor pitch

Extendaflex conveyor systems

Extendaflex Conveyor
Extendaflex Conveyor

Stand-alone materials handling extendable (Extendaflex) conveyor systems

A unique flexible conveyor that expands, contracts, twists and turns into an 'S' shape or circle. Quick set-up and adjustable height legs on lockable castors.  Skate wheels or polypropylene rollers designed to ensure self-tracking.

Features

  • Polyproyplene roller systems close down to 2400 mm and extend out to 7500 mm (rollers are at 150 mm pitch when fully extended)

  • Skate wheel systems close down to 1800 mm and extend out to 7500 mm (rollers are at 150 mm pitch when fully extended)

  • The adjustable supports offer a height range from 700 mm to 1000 mm (top of roller or skate wheel)

  • Supports are supplied with 125 mm diametre non marking rubber castors, brakes are supplied on alternate legs

  • All units are manufactured from zinc finished steel and are manufactured in Australia

  • Stainless steel units available

  • Joiner clips can be supplied so that two units can be connected together

  • Package end stops are available to stop product from falling off end of system.

350 Series (350 mm wide)

Economical expandable gravity conveyor for multi-sized packages in low to medium volume applications. Polypropylene roller or skate wheeled units available.  350 mm wide, 200 kg capacity.

Description

Shipping
weight
(kg)

Order
code

5 support legs, plastic skate wheels, extended length 7500 mm

79

ECS535P

7 support legs, plastic skate wheels, extended length 7500 mm

90

ECS735P

5 support legs, one polypropylene rollers on each run, extended length 7500 mm

86

ECR531P

5 support legs, two polypropylene rollers on each run, extended length 7500 mm

86

ECR532P

7 support legs, one polypropylene roller on each run, extended length 7500 mm

98

ECR731P

7 support legs, two polypropylene rollers on each run, extended length 7500 mm

101

ECR732P

5 support legs, steel skate wheels, extended length 7500 mm

98

ECS535S

7 support legs, steel skate wheels, extended length 7500 mm

98

ECS7352

 

Stainless steel construction 350 Series (350 mm wide)

Description

Shipping
weight
(kg)

Order
code

5 support legs, plastic skate wheels, extended length 7500 mm

79

ECS535PSS

7 support legs, plastic skate wheels, extended length 7500 mm

90

ECS735PSS

5 support legs, one polypropylene roller on each run, extended length 7500 mm

86

ECR531PSS

5 support legs, two polypropylene rollers on each run, extended length 7500 mm

86

ECR532PSS

7 support legs, two polypropylene rollers on each run, extended length 7500 mm

101

ECR732PSS

 

460 Series (460 mm wide)

General purpose gravity conveyor for medium volume applications in warehouse or storage. Polypropylene roller or skate wheeled units available.  460mm wide, 200Kg capacity.

Description

Shipping
weight
(kg)

Order
code

5 support legs, plastic skate wheels, extended length 7500 mm

101

ECS546P

7 support legs, plastic skate wheels, extended length 7500 mm

109

ECS746P

5 support legs, two polypropylene rollers on each run, extended length 7500 mm

113

ECR542P

7 support legs, two polypropylene rollers on each run, extended length 7500 mm

125

ECR742P

5 support legs, steel skate wheels, extended length 7500 mm

123

ECS546S

7 support legs, steel skate wheels, extended length 7500 mm

135

ECS746S

8 support legs, steel skate wheels, extended length 8800 mm

157

ECS846S

 

Stainless steel construction 460 Series (460 mm wide)

Description

Shipping
weight
(kg)

Order
code

5 support legs, plastic skate wheels, extended length 7500 mm

101

ECS546PSS

7 support legs, plastic skate wheels, extended length 7500 mm

109

ECS746PSS

5 support legs, two polypropylene rollers on each run, extended length 7500 mm

113

ECR542PSS

7 support legs, two polypropylene rollers on each run, extended length 7500 mm

125

ECR742PSS

 

610 Series (610 mm wide)

Flexible expandable conveyor for multi-sized material in high volume applications.  For truck loading and unloading. Polypropylene roller or skate wheeled units available.  610mm wide, 200Kg capacity.

Description

Shipping
weight
(kg)

Order
code

5 support legs, plastic skate wheels, extended length 7500 mm

108

ECS568P

7 support legs, plastic skate wheels, extended length 7500 mm

120

ECS768P

5 support legs, two polypropylene rollers on each run, extended length 7500 mm

123

ECR562P

7 support legs, two polypropylene rollers on each run, extended length 7500 mm

135

ECR762P

7 support legs, three polypropylene rollers one each run, extended length 7500 mm

138

ECR763P

5 support legs, steel skate wheels, extended length 7500 mm

138

ECS568S

7 support legs, steel skate wheels, extended length 7500 mm

151

ECS768S

8 support legs, steel skate wheels, extended length 8800 mm

175

ECS868S

 

Stainless steel construction 610 Series (610 mm wide)

Description

Shipping
weight
(kg)

Order
code

5 support legs, plastic skate wheels, extended length 7500 mm

138

ECS568PSS

7 support legs, plastic skate wheels, extended length 7500 mm

138

ECS768PSS

5 support legs, two polypropylene rollers on each run, extended length 7500 mm

151

ECR562PSS

7 support legs, two polypropylene rollers on each run, extended length 7500 mm

175

ECR762PSS


Powered and belt conveyors

Powered roller conveyors are ideally suited to horizontal movements yet can accommodate small elevation changes. The system allows for easy side loading/unloading, both manually and mechanically. It can be integrated with automatic diverters and the like to provide a wide range of materials handling solutions. Conveyors can be chain driven, belt driven or lineshaft driven. There are various methods available which can be utilised to provide accumulation and/or singulation of product for manufacturing, assembly or processing operations.

Belt conveyors suit the movement of goods on flat or elevated surfaces where the speed of travel and the spacing of goods requires control. They play an important role in the manufacturing process including the transport of raw materials and components to assembly, and the materials handling and shipping of finished products.

Flexibile design

Belt conveyors are flexible and can be designed to be either fixed, portable or telescoping for either horizontal applications or inclined or declined between floors and mezzanines providing a link between multi-floor systems.

Product size and weight is taken into account when designing belt conveyors. The width of the belt and the angle of incline determine the most suitable drive system and the composition of the belt. Expert design is important for selecting the right belt conveyor for your requirements. Our experienced staff will design a belt conveyor system for your particular manufacturing or materials handling solutions.

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Fallshaw Group catalogue 42

 


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