Designing Trolleys Fallshaw HOME

Ergonomic Guidelines
•  Workplaces must be safe (OHS regulations).
•  Equipment must be safe and safely used, to our 'state of knowledge'.

Background:

These guidelines summarise what is known at this time.

They come (mainly) from "Ergonomic Guidelines for Manually-Handled Trolleys in the Health Industry" being a research report (1994) sponsored by Central Sydney Health Service and supported by a grant from Work Safe Australia. Full acknowledgment is made to Judith Lawson (Chief Investigator) and Jules Potiki (Assistant Investigator) and Helen Watson (Research Assistant), and to CSHS and WsA.
This information consists of the recommendations from that report, together with commentary added by Fallshaws.
While based on the Health Industry, the Recommendations and Commentary are applicable generally.
 

Industry statistics show:
 •  Proper standards and practices have reduced injuries to nursing staff.
 •  Domestic and catering staff still suffer a high rate of injury due to poorly designed trolleys, wrong heights of heavy weights, slippages, etc.
 •  Common injuries: hit by trolley 48%, caught between trolley & hard surface 21%, pulling/pushing/lifting trolley 15%.
 
- Many of these accidents would be avoided if
 •  These guidelines are used when designing trolleys
 •  and when doing Risk Assessment prior to using them

These guidelines are grouped under the following headings.
Click the heading below to go to that recommendation.
Alternatively get the complete .pdf version - click here. Use Acrobat navigation tools to move between pages. Clicking your browser's 'Back' button will bring you back to this page.
 
Trolley Forces and Loads

Forces
Loads
 

Trolley Design Height
Length
Width
Shelf Height
Shelf Design
Sides / Gates
Handle Details
Buffers
Towing Fixtures
Materials & Structure
 
Castor Design Diameter
Tyre Material
Castor Number and Arrangement
Tyre Width and Profile
Bearings
Threadguards
Brakes and Locks
Springs
 
Use, Maintenance
and
Training
Use
- Travel Routes
- Lifts
- Ramps
- Doors
- Floor Surfaces
- Ridges, Gaps and Holes
- Loading Trolleys into Trucks
- Reversing Castors
- Sideways Movement
Maintenance
Training